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15 years of "On-the-Route" Development
John Curotto
and his father, John Sr., have developed a very successful approach to the
challenges of going automated. It started with the Green Waste Program implemented
by Sonoma County during the early 1990's.
John Sr. is a third generation hauler who had serious concerns about going
automated. It meant a significant investment in more trucks and operators
and the return was not assured. A fully automated side loader (ASL) was expensive
if it broke down, no collection happened on the route.
From his long experience John Sr. knew that keeping equipment at 100% uptime
was of prime importance. He thought that if they could mount an automated
container to the front forks of their existing front loaders they would not
have to make the investment in a new ASL. Also, if the cost of a front-mounted
container was low enough, they could always have a spare on hand - thus keeping
the truck on the route at all times. From personal experience working on the
back of his rear loader, John Sr. also knew how often batteries, motor oil
and other contaminants showed up in
the waste stream. It was important to keep the waste stream clean in order
to comply with the Green Waste Program.
Identifying contaminants was easy on a rear loader, but not possible on a
standard ASL, as the dumping took place out of the operator's view. Here was
a second reason to mount an automated container to the front forks - the operator
could easily see what was being dumped. This enabled the operator to see and
then remove the contaminants. In the early 1990's their first home built automated
container was mounted on the forks of a front loader and out it went to work
a residential route.
Success came slowly over the next year as they successively tackled each individual
challenge. Eventually they could pick up 1000 plus carts per day on their
own routes while maintaining the high level of reliability they needed.
Eight years later John Jr. felt ready to set up a demo project using the Curotto
Can with one of the country's biggest waste haulers in one of the harshest
environments - the desert. In 1999 John Jr. put a Curotto Can in Marino Valley,
California. Working in blowing sand and 100 plus degree heat, the Curotto
Can serviced on average 1500 homes a day without a single failure during the
three and a half month trial.
The Curotto Can went into manufacture at the beginning of 2000 at the Wittke
facility in Medicine Hat, Canada.
Manufacture then moved in 2004 to
Hogan Manufacturing out of Escalon, California.
The year of 2004 also saw significant design improvements being made to the
Curotto Can. The arm was moved to the rear of the Can for better weight distribution
and increased smoothness of operation. Other improvements included special
cylinder rods, fully sealed bearings and lowering
the side opening to make hand loading of heavy items easier for the operator
and simpler hydraulics with better protection.
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